Features Of Galvanizing Furnace

Understanding Galvanizing Furnace

The Galvanizing Furnace is a sophisticated enclosure machine wherein the material is heated at a high temperature. A technology-driven temperature management system continuously keeps tabs on the temperature. The shelf life of this industry-centric product varies from company to company. Generally, it’s 20 years.

Whereas the requisite thermal energy is produced inside the combustion chambers during the galvanizing furnace process, the reason being, to keep the molten zinc according to the optimal temperature range. Heating intensity within the enclosure depends on the fuel being used. Fuels like gas, oil and electricity are being used. How to achieve excellence in a combustion chamber? That’s a moot question often raised by industry owners. Well, in this era of technology, flaws and excellence can be easily measured. Achieving excellence in combustion chamber remains the top priority of the industries. It’s the end result of accurate energy, balance calculation, construction engineering, quality of the enclosure and insulation material.

A kettle containing zinc gets heated through the Galvanizing Furnace. As far as the life of the kettle is concerned–it’s 7 – 9 years.

Industry experts recommend flawless fabrication technique to achieve brilliant quality hot dip galvanized coatings on fabricated article. Make sure that the fabricated assemblies, castings and other tools and technology for the Galvanizing Furnace Process conform to the local and global standards.

Heart matters

The industry experts weren’t exaggerating when they called the galvanizing furnace as the heart of a hot dip galvanizing plant. Engineering and design are important. Features like energy efficiency, durability and quality among others depend on design and engineering of the furnace. It doesn’t end here; even the profitability and performance of the furnace depend on engineering.

Ultimately, even the profitability of the plant is deeply connected to the quality of furnace engineering

Features Of Galvanizing Furnace

• The furnace is heated by natural gas, which can ensure even heat distribution around the zinc kettle without local overheating.

• The galvanizing furnace is composed of three systems: furnace body system, combustion system, and control system.

• The steel structure of the furnace body is welded by section steel and steel plate, and the material is high-quality carbon steel. And strictly control the welding deformation to ensure the rigidity and strength of the furnace.

• Furnace lining layer adopts ceramic refractory fiber composite structure (the thickness of ceramic refractory fiber layer is 60mm; the thickness of ceramic high alumina refractory fiber folded block is 300mm.

• It adopts speed combustion nozzle and controller.

Galvanizing Furnace

• The temperature control system is composed of PLC system, instrument and ratio pulse control system.

• The furnace body adopts ceramic fiber modular assembly structure. The temperature outside the wall is lower, and there is less heat waste during work.

• The galvanizing furnace is designed to facilitate inspection. In particular, the inspection of control components such as burners, ventilation, and regulating valves can be accessed and carried out in the no-stop production state.

Advantages of galvanization

Research has proved that galvanization is the best process to provide coating for metal and steel. A galvanized coating is unique in the sense that it’s an alloy of steel and matches features of steel.

Galvanization has been a blessing in disguise for the economic development. Here are a few advantages of galvanization:

• Lowest first cost

• Lowest long term cost

• Increases durability of the steel

• Reliability

• Robust coating

• Automatic protection for damaged areas

• Complete protection

• Entire surface can be coated within no time.

There are several types of coatings available to protect steel from corrosion. However, none of the coating matches benefits and properties of galvanization.

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